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Automatic measurement

  随着“中国制造2025”进程的不断推进,作为智能制造必经阶段的精益自动化快速发展;随着现代制造企业对于制造效率和工件品质提出了越来越高的要求,传统单一的测量设备越来越无法满足智能生产中在线、高效、批量检测、实时进行检测数据反馈或加工补偿的高端需求。
  车间智能加工检测自动化方案聚焦“提质增效”,集成“自动化”、“统计分析”、“趋势预测”、“闭环补偿”等多项先进和创新技术,彻底解决原有的工作模式效率低,加工和质量控制的难题,大幅降低了生产成本。方案集成车间型测量机、在机测头和对刀仪、机器人、加工中心,以及CAM和SPC等多软件技术,将测量室搬到生产车间现场,满足生产线多产品快速切换生产的节拍下,检测效率提高2-3倍,实时监控、分析和报告质量状态,并反馈机床补偿加工,使制造过程和质量更加可靠。
  实现十项自动功能
  自动编程:通过VeroCAM实现高效的自动加工编程;
  RFID自动识别:自动识别电极身份信息及料架位置信息;
  自动化上下料:集成机器人,自动上下料至机床和测量机;
  自动找正加工原点:加工前,通过m&h在机测头对于装夹后的零件自动找正,并确认加工坐标原点;
  自动检测和修正刀具参数:通过m&h对刀仪,对于刀具参数进行加工自动检测,并自动修正。
  自动化加工:机器人自动上料至机床,自动调用加工程序,完成自动化加工;
  自动化零件测量:机器人将加工完的零件自动上料至测量机,系统自动调用测量程序,并自动完成测量;
  自动实时统计分析和报告:对于机器、工件、刀具、环境、加工测量结果实时统计分析,并输出各种统计分析图表;
  自动闭环补偿加工:根据刀具参数和零件测量数据的统计分析,自动修正刀具参数,实现高质量闭环加工。
  自动预警:对于系统异常,自动声光报警。
  数据采集/报告及数据处理
  在机测头及测量机采集数据类型:
  零件特征、工件温度和和环境数据
  机器号、刀具号、工件识别码
  工件序列号
  测头校准数据
  报告及数据处理:
  评价和报告所有采集的数据
  监控所有零件特征及刀具状况
  自动分析计算零件和刀具的尺寸及形位公差移动平均值,通过调整刀具参数,进行误差补偿,以保证持续高质量的零件加工
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