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Medical device

  近些年,医疗器械行业发展迅猛,但是,作为尺寸小、材料软透且形状复杂零部件产品的典型行业,作为关系生命质量的特殊行业,其产品质量检测需求更加严格和特殊。所以,选择最合适的检测设备,不但能令医疗器械行业获得产品品质保证,为高效生产制造助跑,还会为医疗器械行业的新品研发虎上添翼。
  复合式影像测量技术是医疗器械行业的理想检测手段
  准确的验证零件的尺寸规格是小型医疗器械工件设计和产品改进的一个关键环节,尤其是医疗植入介入物产品,微创介入类血管支架和导管产品材料柔软、壁薄通透导致接触式探测易产生变形,骨钉类产品工件特征太小甚至于超出接触式探针的触发范围,假牙咬合部位不但特征小而且形状复杂非光学检测无以评价其表面轮廓度,表面粗糙度要求极其严格的人造骨关节成品则严禁任何触发探测和划伤。
  幸运的是,影像和其他非接触式探测技术解决了医疗器械行业用户的难题,非接触光学探测技术能够避免上述接触式测量劣势的前提下快速采集大量的三维尺寸信息,足以获得完善的产品研发数据分析及其后续的工件尺寸验证;同时,基于CAD技术的测量软件的应用,使得用户能够利用2D\2.5D\3D模型,高效直观的完成尺寸验证、设计分析及制造过程控制。
  通过在一台设备中整合影像、激光、白光和接触式等多类探测技术,可获得适用于不同几何形状、不同材料和不同反光性能及精度要求的最合适的探测手段:光学影像探测手段适用于测量薄小软工件的平面尺寸及高度尺寸,避免因直接接触导致的变形;激光测量适用于曲线曲面轮廓及普通几何特征的快速测量和测绘;白光探测技术则适用于高精度薄透和镜面材料的表面轮廓与粗糙度的测量;而普通触发探测方式适用于所有可以直接接触的曲线曲面及几何特征的测量。
  因此,足够的效率和灵活性使得复合式影像测量系统成为医疗器械行业小、薄、软及复杂类型几何形状测量测绘更为理想的解决方案。
  选择OPTIV复合式影像测量系统
  海克斯康产业集团旗下的OPTIV复合式影像测量仪源于德国Mahr和Mycrona多传感测量技术的升级,拥有多项产品专利技术,如2-Step-Zoom技术,双CCD设计,高速放大、倍率切换无误差;双Z轴设计,使得Optiv测量系统能够最大限度的接近测量实体。针对医疗器械多回转类零件的特点,用户可以定制能联机参与计算的第四轴转台,由此高效率实现多个定位角度的回转类零件测量。
  除了综合了Mahr和Mycrona多传感器技术的优良基因之外,OPTIV复合式影像测量系统通过整合海克斯康计量产业集团全面的数字化测量软件系统得到更好的优化,从而更具可操作性、更高效,低成本高回报。
  作为第一个引入CAD应用的影像测量软件,OPTIV配置的PC-DMISVision具有强大的CAD应用功能,使得软件操作更高效、数据比对更直观,而其独一无二的多重特征捕获功能,可以将同一视场内的所有特征同时测完,极大的提高了特征密集工件的测量效率。PC-DMISEMS企业级数字化测量软件系统则能够站在企业数字化和自动化需求的角度上,实现车间生产线上的一键式流水线质检和海量数据的统计分析,为企业节省了专业质检的人力成本,且提高了质检操作的效率;PC-DMISEMS还能为企业内部各部门乃至企业外部供应商等多方面提供多端口的测量信息管理和网络化报告系统,确保企业各层及时调整生产制造及研发进程,由此获得更高的决策效率;PC-DMIS数字化测量软件系统的另一个突出的优点在于提供基于当前全球最为先进MBD技术的测量规划和自动脱机编程模块,该模块能够大大缩减人力编写检测程序的时间(约缩减了85%),同时省去测量设备被占用编程的时间,借此提高了测量设备的有效检测使用率。
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